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  迈克液压系统技术、工艺、质量的六大特点

  1.完整的液压系统钥匙工程(液压、电控、润滑、液压缸、现场管路工程和调试)
  (1) 迈克液压可以为用户提供包括全面的液压系统、润滑系统、自动化控制系统和液压缸的设计制造、现场管路安装和清洗循环、调试的系统“钥匙 ”工程。 不仅用户可以得到高水平的液压、润滑等设备和现场服务而且可大大缩短整个工程完成时间。
  (2)由于拥有10000KN压力的压力测试设备和丰富的电控系统设计制造技术迈克液压是国内唯一能够为用户全面的进行大型伺服液压系统、液压缸和电控系统厂内动态测试的企业。2005年新疆八钢1750热连轧的AGC、AWC等伺服液压系统在迈克液压厂内就成功地进行了国内最全面的动态曲线测试,从而保证了在八钢现场一次热试成功达到了设计目标。

  2.优秀的设计理念和丰富的经验
  (1) 优秀品质——世界著名商标:
  采用与德国力士乐公司液压系统合作制造的标牌。采用德国力士乐(REXROTH)液压系统设计、制造和检测技术标准和拥有德国博世-力士乐集团液压系统技术的支持。
  (2) 一流的设计理念、设计标准和设计队伍:
  设计理念-同大多数液压企业不同,迈克液压的工程师在接到用户项目后将根据设备工艺的需求仔细计算每一个必要的参数以保证用户得到的技术方案是最经济合理的;
  迈克液压系统设计标准——依据力士乐(REXROTH)液压系统设计、制造和检测AB标准的支持和长期为西马克—德马克、奥钢联、保尔沃特等公司的设计制造液压系统的标准和二十多年液压系统设计和实践经验所制定并在不断地改进;
  德国力士乐集团等公司专业培训的工程师和技师,(液压设计工程师32人,自动化设计工程师8人)。
  (3) 先进的三维CAD设计技术:
  采用世界先进技术和设计标准的液压系统和油路块的三维CAD 设计技术使液压系统的技术水平、标准化水平、质量水平和工作效率都实现了质的飞跃

  3.完美的工艺质量
  (1) 优秀的质量保证体系:
  ISO9001—2000版的质量保证体系(1999年新时代质量认证中心认证)
  (2) 一流的加工设备
  德国加工中心、数控机床等先进加工设备、20台氩弧焊机、坡口机、半自动液压弯管机、剪板机、弯扳机、等离子切割机、油路块清洗台、管道清洗台、超声波探伤仪、漆膜测厚仪全套的液压系统制造设备;
  (3) 高超的焊接技术:
  迈克液压所有焊工均持有英国劳氏船级社焊接认证证书。压力管路焊接包括对管的点焊全部采用氩弧焊焊接工艺。
  (4) 一流的的结构件质量:
  全部结构件均采用喷砂除锈工艺
  (5) 先进的喷漆工艺:
  产品远红外烘干技术的喷漆工艺

  4.先进的的测试标准和完善的测试设备
  (1) 先进的的测试标准:
  依据博世力士乐(BOSCH-REXROTH)液压系统AB检测标准的支持和长期为西马克——德马克、奥钢联、保尔沃特等公司的设计制造液压系统的标准和二十多年液压系统检测经验所制定并在不断地改进;
  (2) 完善的测试设备、技术和经验:
  10000KN 压力的轧机液压伺服动态测试装置,为用户提供完整的液压伺服系统的动态测试设备技术和经验;有30000l液压油箱的液压系统试验台;可以为用户提供液压系统、电控系统和液压缸的联合检测和现场工况模拟检测。
  先进的德国CCS1.CCS2 在线液压介质清洁度激光检测仪、2010K液压系统系统测试仪、各类液压测试台,包括伺服液压系统液压测试台为您的液压设备质量提供了极好的检测设备保证。
  (3) 完美的系统预组装和出厂的全面检测:
  所有液压阀组(包括在液压系统上使用的)均在厂内经过全面的检测。
  所有液压系统均在厂内经过预组装并进行全面的检测。

  5.周到的现场调试服务:
  (1)22位有丰富调试经验的专业工程师和技师提供完善的设备调试工作和售后服务;无论何时何地我们都提供完善的的技术培训和现场操作维护使用培训。
  (2) 并可为为用户提供公司内(几十人)和在用户现场(数百人)的专业液压系统技术培训和讲座。 2005年迈克液压为天铁在迈克液压厂内进行了30多人的液压系统使用和维护技术培训;在包钢现场进行了6天300多人的液压系统使用和维护技术培训。

  6.超长的使用寿命和低廉的维护费用
  (1)新抚钢高炉液压系统连续生产3年检修费用为零。
  (2)2000年为安阳钢小型厂提供的液压系统连续生产到2006年7月检修费用为零,检修时间共6小时。

  Special feature of technique, craftwork and quality
  1.Complete set hydraulic Turn-key project (hydraulic, electric control, lubrication, cylinder, piping on site and commissioning):
  (1) MECC Hydraulic can supply turn-key projects for clients: Hydraulic system, lubrication system, automatic control system, cylinder designing and manufacturing, piping installation, cleansing & circulating, commissioning. The clients can get high quality hydraulic lubrication equipment. The working period can be shortened.
  (2)With 10000KN pressure test equipment and rich experience in automatic control system designing, MECC Hydraulic is the only Chinese company can provide large servo hydraulic system, cylinder and electric control system dynamic test at factory.AGC, AWC servo system of 1750 hot strip mill for Baiyi I/S Co in 2005. The equipment has done dynamic test at factory and test run succeeded for one time on site.

  2. Excellent designing principle and abundant experience
  (1) High quality—world famous nameplate
  Co-product nameplate of hydraulic system with Rexroth AG. Adopt Rexroth’s standard of designing, manufacturing and testing. Bosch Rexroth gives MECC Hydraulic technical support on hydraulic system designing.
  (2) First class design principle, standard & engineer
  Designing principle: Different from other hydraulic company, our engineer can design the equipment according to field situation so that the clients can get the most economical and reasonable technique scheme.
  Designing standard: MECC Hydraulic design, manufacture and test are accordance with Rexroth standard. We supply hydraulic equipments for SMS-DEMAG, AVI, PW at all times.
  We have improved the standard and principle these years. 
  Our engineers and technicians have been trained in Rexroth in Germany. (We have 32 hydraulic engineers and 8 automatic engineers.)
  (3) Advance CAD design technique
  Adopted advanced technique and design standard, such as 3-D function using CAD technique, our technique level, standard level, quality level and working efficiency have gone up a step.

  3. Perfect craftwork
  (1) Quality assurance: ISO 9001-2000 Quality Assurance.
  (2) First class processing equipments: German machining center, digital control lathe, 20 sets argon welding machine, pipe electric beveling machine 、semi-auto pipe bending machine, plate shears, plate bender, plasma arc cutting machine, cleansing bed, ultrasonic detector and varnish film pachometer.
  (3) Preeminent welding technique: Royal’s welding certificate. All pipes are used argon welding.
  (4) Perfect structure craftwork: the appearance of structure parts must be blast sanding.
  (5) Advance painting craftwork: far-infrared radiation is used when painting.

  4. Advance test standard and perfect test equipment
  (1) Advanced test standard: According to Rexroth’s hydraulic systems AB standard and experiences in designing and manufacturing systems for SMS & DEMAG, AVI, PW and STEIN for 20 years, test standard of MECC Hydraulic is improving all the time.
  (2) Perfect test equipment, technique and experience:
10000KN pressure mill servo dynamic test equipment can provide whole dynamic test equipment and experience. 30000L hydraulic reservoir test stand can provide combined test for hydraulic system, electric control system and cylinder and simulate field situation.
CCS1 contamination detector, SK2010 hydraulic system data recorder and all kinds of test stands for block and hydraulic equipments.
  (3) Perfect pre-fabrication and ex work test:
  All blocks (including the blocks used in system) are tested before ex work.
  All hydraulic systems are pre-fabrication at factory and tested.

  5. Commissioning on site:
  (1) 22 professional engineers and technicians can supply perfect commissioning service and after-sales service. Whenever and wherever, MECC Hydraulic will supply technique train and operation & maintenance train.
  (2) MECC Hydraulic can lecture hydraulic training to clients and users. We gave a lecture on hydraulic system operation and maintenance in Tianjin Iron Co. and in Baotou I/S Co.in 2005.

  6. Extra-long service life and cheap maintenance cost:
 
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